What Is Sublimation?

You may have heard the term ‘sublimation’ aka dye-sub, or dye sublimation printing, but no matter what you call it, sublimation printing is a versatile, digital printing method that opens up a world of opportunities for garment creation and originality.

Sublimation dyes are printed onto a transfer medium with a specially prepared inkjet printer. Thereafter, those dyes are then transferred from the medium to an object or garment under the heat and pressure delivered by a commercial heat press.

Sublimation only works on garments made of polyester. When the heat and pressure are applied, the dye on the transfer medium sublimates, or becomes a gas, and is then absorbed into the polyester itself; the print is actually a part of the garment. One of the huge benefits of sublimation is that it doesn’t fade easily, wear down, or have any texture or weight.

What does this all mean to you?

1. There’s a minimum run of 20+ garments of the same design.

2. The nature of sublimation means that prints are never heavy or thick.

3. Durability. There is no cracking or peeling in a sublimated print, they last as long as the garment.

4. Not only could you turn your white garment any colour; you could also cover its surface with any image you like!

5. This process only works on some polyester garments. Think modern performance fabrics.

6. This style of customisation is often ideal for clubs and large teams.

When you weigh all the facts and if you want a small number of full-colour printed garments, or if you are a fan of light-feeling prints and performance fabrics, sublimation may fit your needs perfectly. If you absolutely want a cotton garment or have a large order with a small number of colours in your designs then you should think about sticking with screen printing instead.

For the hat, many styles are used to sublimation printing, especially when there are many colors, sublimation printing clear and not easy to fall off. About how to use sublimation printing on the hat, the customer can send us the required effect, we print out the pattern paper according to the drawing, through the machine will be printed on the fabric. The sublimation print on the hat is also divided into full print and piece of print, full print that is the whole fabric itself is the pattern, we only need to sublimation of the whole fabric, followed by cutting and sewing; and piece of print is required to cut the fabric first, in the semi-finished print.

If you want to customize hat with sublimation technology as your own logo. Please send us artwork or idea, we can make your idea into real.

Hi, I’m the author of this post, and I have been in this field for more than 20 years. If you want to wholesale caps or related product, feel free to ask me any questions.

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